Analyse a system to understand design, functionality, construction by working backward from its final form.
Breaking down system to identify each component’s purpose and operation to determine how each part contributes to performance and reliability.
Utilizing precision tools such as calipers, micrometers, and 3D scanners to capture exact geometry of components enabling accurate digital models.
Analyzing and characterizing the materials used in each component to understand properties like strength, durability, and thermal behavior for performance.
Recreating the physical parts in CAD software enables further analysis, simulation, and potential optimization forming digital blueprint basis for testing.
Assessing design vulnerabilities and performance issues often through stress analysis or fatigue testing. Insights help guide improvements and potential redesigns.
Detailed documentation preserves design knowledge, making it easier to reproduce obsolete parts or enhance the existing system with modern technologies.
In reverse engineering outdated hydraulic pump assemblies, 3D scanning tools gather precise measurements. The obtained data is converted into a digital twin for simulations and analysis, ensuring accurate part replication while enabling design optimization for enhanced performance and cost-effective upgrades.
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